الوصف

Complete Sterile Tank Unit with PLC and Aseptic Valve Cluster

High-quality sterile tank unit designed for hygienic storage and handling of liquid food products such as milk, juice, and similar beverages. The system includes a fully automatic aseptic valve cluster with PLC control and HMI, ensuring reliable operation and integration into modern aseptic processing lines.

Main Tank Specifications
– Tank Product Capacity: 12,740 liters (12.74 m³)
– Working Capacity: 10,850 liters (10.85 m³)
– Water Capacity: 662 liters
– Maximum Pressure: 3.5 bar
– Minimum Pressure: -1.0 bar
– Test Pressure: 5.8 bar
– Maximum Temperature: 145 °C

Technical Data

Materials
– Product contact parts: 1.4404 stainless steel
– Cooling jacket and legs: 1.4301 stainless steel

Design Parameters
– Design Pressure: +3.5 bar ÷ -1 bar
– Design Temperature: 145 °C
– Total Capacity: 12.74 m³
– Working Capacity: 10.85 m³

Standards and Certification
– Design Norm / Testing: PED 97/23
– Design Approval: UDT

Working Medium
– Milk
– Juice
– Other liquid products on request

Tank Surface Finish
– Inside Surface: Grounded, Ra = 1.0 µm, passivated
– Outside Surface: Jacket 2B, welds pickled
– Dished-Ends and Legs: Grounded to grit 180

Tank Dimensions
– Internal Diameter: 2,400 mm
– External Diameter: 2,460 mm
– Cylindrical Height: 2,000 mm
– Top and Bottom Dished-End: according to DIN 28013, h = 35 mm
– Outlet Height: 780 mm

Wall Thickness
– Bottom and top dished-end: 6 mm
– Inner shell: 10 mm
– Water jacket (non-pressure, shell and bottom): 2 mm

Design Features
– Vertical tank design
– Non-pressure water jacket on the shell only
– Without insulation
– Mounted on three adjustable pipe legs
– One leg prepared for load cell installation (without load cell) + dummy load cell

Tank Equipment
Top Equipment
– T1: Paddle agitator with steam barrier and mechanical seal
– T2: Pressure manhole DN 450 on top dished-end – 1 unit
– T3: Sterile air inlet SMS 63.5 with part male – 1 unit
– T4a: CIP connection SMS 51 with rotary spray ball head – 1 unit
– T4b: CIP connection SMS 38 with rotary spray ball head – 1 unit
– T5: Lifting lugs – 2 units

Shell Connections
– S1: Water outlet SMS 101.6 female – 1 unit
– S2: Water inlet SMS 51 female – 1 unit

Bottom Equipment
– B1: Product inlet/outlet SMS 51 female – 1 unit
– B2: Separate product outlet SMS 51 – 1 unit
– B3: Vortex breaker 110 × 310 – 1 unit
– B4: Lifting lugs – 2 units

Documentation
– Documentation available in English only
– Declaration of Conformity according to European Pressure Equipment Directive (PED)

Optional Equipment (Included in Price)
– Handrail
– Aluminum ladder

Control System and Valve Cluster
– The unit includes a complete sterile valve cluster with:
– Air-conditioned electrical stainless steel cabinet
– PLC control unit
– HMI interface
– Fully automatic aseptic valve control

Key Advantages
– Complete sterile tank unit with aseptic valve cluster
– Designed for milk, juice, and liquid food products
– High hygienic standard with CIP connections and sterile air inlet
– PLC-controlled automation with HMI
– Robust stainless steel construction
– Suitable for integration into aseptic processing and filling lines